AI-driven efficiency: How COPAPA is transforming tissue manufacturing with FactoryPal

The insights for this blogpost are derived from an article detailing COPAPA’s technological advancements with FactoryPal, available on page 28 of the Tissue Summit magazine and originally published in Portuguese. Here, we explore the significant improvements brought about by AI in their operations.

In an industry where efficiency and sustainability are critical, artificial intelligence (AI) is proving to be a valuable tool for improvement. At COPAPA, a longstanding player in the tissue manufacturing sector, the integration of FactoryPal has led to significant enhancements in operational performance.

With a history spanning over six decades in the paper industry, COPAPA has always prioritized innovation to maintain its market position. Choosing FactoryPal to upgrade its manufacturing processes was a strategic move. FactoryPal specializes in AI-driven optimization, enhancing overall equipment effectiveness (OEE)—a key factor in reducing production losses and downtime.

The implementation of FactoryPal’s technology at COPAPA has streamlined operations by utilizing real-time data to optimize machine performance and product quality. These improvements have not only increased production speeds but have also made operations more efficient, which is critical for maintaining competitiveness in the tissue industry.

Integrating FactoryPal has provided COPAPA with several strategic advantages. The main benefits include enhanced operational efficiency and reduced operational costs. Additionally, improved energy efficiency, resulting from more effective machine management, supports COPAPA’s sustainability goals. To paraphrase COPAPA’s CEO,

The tissue manufacturing industry faces several challenges, including fluctuating raw material costs and changing market demands. FactoryPal’s technology enables COPAPA to respond more agilely to these challenges through better predictive maintenance and real-time analytics, helping to prevent disruptions and maintain consistent quality.

As AI technology continues to evolve, its role in manufacturing is expected to grow, bringing more advanced solutions that can further enhance efficiency and adaptability. For COPAPA, continuing to adapt and integrate relevant AI technologies will be crucial for maintaining its leadership in the market.

COPAPA’s decision to integrate FactoryPal is a clear example of using digital tools to maintain a competitive edge. The improvements in efficiency and sustainability have helped reinforce COPAPA’s position as an industry leader.